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Welcome
to A Day in the Life of a Morning Star Tomato
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| As
a leading innovator in the food processing world, Morning Star seeks to
disseminate information to other industry participants and interested
parties. A Day in the Life of a Morning Star Tomato was developed
to grant visitors the story of how superior-quality Morning Star tomato
paste is created. |
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visit each part of a Morning Star tomato's "day" by selecting
the sequential stages encircling the central tomato, or via the navigation
buttons at the bottom of each page. |
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Industry
Background and the Development of the Modern Processing Tomato:
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amazing multitude of food products incorporate Morning Star tomato paste
into their products: pizza sauce, tomato juice, soup, chili, catsup, and
salsa are just a few. Tomato paste production is a highly refined art,
one that requires careful planning, utmost efficiency and expediency,
and high quality control. Vine ripe tomatoes are used in the production
of Morning Star tomato paste--our tomatoes are picked and processed into
tomato paste within two to five hours, ensuring the capture of the purest
essence of ideally ripe, delicious tomatoes. |
| The
largest processing tomato product is tomato paste. Morning Star packs a variety of tomato paste types--but to the casual observer, all
of it appears similar: dark red, thick in consistency, and rich in taste.
From this base, many of the processed food world's most savory products
are created. |
| The
story begins with the development of the modern processing tomatoe. There
is no singular "processing tomato;" rather, a wide array of
processing tomato types. Each variety is specifically bred for a certain
taste, consistency, skin pulp thickness (to protect them during transport),
picking ability (how easily a tomato will fall off of its stem), seed
density, and many other factors. |
| Morning
Star works closely with its customers and carefully studies industry trends
to determine which of the various types of processing tomatoes it will
acquire for processing. We then contract with seasoned growers in the
areas surrounding our processing facilities to cultivate these breeds
for us each season. The growing cycle takes approximately four months
from seeding to harvesting. However, tomato growing is a highly specialized
aspect of the agriculture economy: growers spend the months preceding
the planting cycle tending to their land with specialized tools to provide
optimal growing conditions. |
| Growers
either nurture their tomato plants by seeding their fields themselves,
or by contracting with specialized nurseries that raise the plants from
seeding to a sapling stage, then transplant them to the growers' fields. |
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Growers
spend months carefully preparing their fields for the tomato
season.
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| Morning
Star colleagues develop a detailed Pack Plan, that coordinates
specifically when and where the soon-to-be-harvested tomatoes will
be grown. This planning requires intimate knowledge of logistics,
harvesting technology, and tomato growth. |
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| Morning
Star is renowned the world over for maximizing both quality and efficiency.
Morning Star's tomato paste processing facilities are all located in the
agriculturally opulent Central Valley of California. Morning Star colleagues
thoughtfully plan for all raw tomatoes to be grown within a close radius
of each factory, optimizing taste and minimizing travel time and expense. |
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1975
Skylab view of California's Central Valley, north is on the
right side of the photograph.
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| California's
Central Valley produces approximately 95 percent of the processing tomato
crop in the United States and about 40 percent of the world's production.
Approximately 95 percent of the tomatoes processed by Morning Star are for
the purpose of paste production. The remaining 5 percent go into the
production of bulk diced tomatoes. The production stages of these two
processed commodities are similar in many ways, with some very important
differences. While this site has been developed as a tour of the production
stages of tomato paste, diced tomato production will be discussed as well. |
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